CAPABILITIES
Additive manufacturing (3D Printing)
Multi material selection
Vacuum Casting
Investment Metal Casting
Sheet Metal fabrication
CNC machining
Injection Molding
Additive manufacturing (3D Printing)
COLOUR JET PRINTING: CJP FULL COLOUR 3D PRINTING:
This 3D printing technique is a good option for times when it is required for you to present and visualise your design ideas.
- The Colour jet 3D printer from 3D Systems is capable of producing objects in up to 4 million colors. Prints with a resolution of 80 microns or less provide vibrant colors and excellent detail.
- To ensure details and colors that best match the design validation and visual model effects, the prints are built in a sandstone. There is no support removal step involved, so this makes it easy to create fast visual models since only manual post processing, such as bonding the part, is required.
- This technology is frequently employed to make one-of-a-kind figurines and characters, medical models, as well as color separation for a variety of engineering sectors. dioramas, scale models, and props for photo shoots/animation. All the parts ranging up to 38 cms in length can easily be fused together in order to create larger sized models. The applications of these prints are limitless, ranging from one off prototype through to low volume production of models for different applications.
POLYJET RESIN 3D PRINTING
SMOOTH, ACCURATE PARTS AT HIGH RESOLUTION Polyjet resin 3D printing is like inkjet printing, but instead of spraying droplets of ink on to paper, the printer sprays layers of photopolymer curable resin onto the build bay.
Based on size, the typical deviation from STL dimensions, for models printed with rigid materials: under 100 mm – ±100μ; above100 mm – ±200μ or ± 0.06% of part length, whichever is greater.
The polyjet can produce prototypes and functional testing in a short amount of time, thanks to its many material choices.
STEREOLITHOGRAPHY
QUALITY AND FINISH ARE MADE AFFORDABLE In stereolithography (SLA), a laser cures each layer of a design in UV-sensitive resin with great precision. It is one of the most-utilized, researched, and successful industrial 3D printing processes, serving as the basis for rapid prototyping.
SLA Applications and Uses
- Master parts for rapid prototyping
- Visual prototypes for investment pitches and stakeholder buy-ins
- Functional prototypes for concept testing
- Individual part form and fit testing
- Durable materials ideal for on demand parts
- Housing consumer electronics
- Medical devices
- Transparent assemblies such as headlamps or bottles
- Fine detail and high resolution
- Precision
- Repeatability
- Smoother surface finish compared to other processes.
- Cost-effectiveness
- Fast process
- Wide variety of uses
SELECTIVE LASER SINTERING OR SLS 3D PRINTING
INDUSTRIAL STRENGTH PLASTICS AND ROBUST PARTS Selective Laser Sintering (SLS) is a powder-based process that precisely combines each layer with a laser. The SLS 3D printing process is a highly precise technique for producing high-strength parts, complex geometry, fine visual and physical properties of the functional components, and prototypes at a low cost.
Application and Uses of SLS 3D Printing
- Functional and durable parts, components and prototypes for mechanical testing
- Complex geometries and precision parts
- Cost-efficient production of unique and personalized products
- Lightweight designs with lattice structures
- On demand part manufacturing that rivals injection molded parts on manufactured part strength, aesthetics and productivity.
- Suitable for low volume production
- Increased recyclability compared to alternative 3D printing technique
FUSED DEPOSIT MODELLING OR FDM PRINTING:
IDEAL FOR SINGLE PROTOTYPE, LOW VOLUME AND LARGE SCALE MANUFACTURING Fused Deposition Modeling or FDM printing is the most popular type of 3D printing. This additive manufacturing technology uses molten plastic to construct parts layer by layer. It is an excellent means of producing models and mock-ups for your designs. With it, you can quickly and simply check the accuracy of your CAD models.
- Highly affordable and quick prototypes can be generated
- Best for large format models, sculptures and props
- Materials are eco-friendly and recyclable
SELECTIVE LASER MELTING: METAL 3D PRINTING (SLM/DMLS/LPBF)
Direct metal laser sintering (DMLS) and direct metal laser melting (DMLM) are terms used to describe metal 3D printing, which is an additive layer technology. Metal 3D printing is a technology that builds three-dimensional objects by melting 50 to 80 micron layers of metal powder on top of each other with a laser beam.
The entire build platform is covered in powdered metal and melted only where necessary on previously constructed layers. This particular additive process is focused on making it possible for metal parts to be created out of a bed of powdered metal. The technique is similar to other polymer-based Selective Laser Sintering 3D printers, which use a powder bed fusion. The pieces are entirely dense metal with excellent mechanical properties which are up to 99.7 percent dense. Complex geometries may be produced by the method as compared to conventional CNC machining processes that might take longer durations or even not be feasible.
Benefits of Metal Parts from 3D Prining
- Design freedom
- Mass customization
- Precision and material properties
- High-Quality and suitable for Low-Volume
- Support Removal
- CNC Secondary Machining (Critical Dimension Re-Qualification)
- Tapping, Threading & Helicoils
- Polishing & Surface Treatment
- Annealing & Age Hardening
- Painting & Finishing
- Material certification or part certification and testing.
DIGITAL LIGHT PROCESSING
ON-DEMAND LCD AND DLP 3D PRINTING As a 3D printing technology (additive manufacturing), DLP basically makes solid parts and products using light and a liquid resin. It is a good option for those interested in a 3D printing material that offers great thermal resistance, superior toughness or a soft finish. These resin materials are the right choice for everything, right from prototyping to production, engineering and mechanical projects, automotive parts and consumer goods.
DLP is similar to STP in that it’s used to fabricate highly detailed artwork, non-functional prototypes, and also excellent completed components.
Multi Jet Fusion: MJF
3D PRINTING WITH MULTI JET FUSION TECHNOLOGYA fusing agent is used in this procedure to fuse particles together on a material layer where they will join. Afterwards, fusing is modified, fine detail and smooth surfaces are created through the application of a detailing agent. Finally, the area is exposed to energy that will cause reactions between the agents and the material to occur, resulting in the creation of the component. The build box is pulled away from the printer once the printing process has been completed. After that, it’s cleaned, blasted, and additional secondary operations are carried out to meet the client’s needs. Multi Jet Fusion manufacturing technique is specifically used for the creation of unique plastic parts that feature a good surface finish. With such a method, you may build incredibly complex forms in a relatively short period of time.
Certified partner network ServiceCARBON FIBRE 3D PRINTING
Carbon fiber is made from tiny fibers that are placed within a base material to enhance its existing properties. PLA, PETG, Nylon, ABS, and Polycarbonate are some of the most popular materials used to fill carbon fiber strands. Extremely sturdy, these fibers allow for the filament to increase in terms of its overall stiffness and strength. In the long run, what this means is that the parts being 3D printed will be considerably lighter and more stable with regards to their dimensions. This is because the fibers will not allow the parts to shrink upon being cooled down.Multi material selection
FDM 3D Printing: Multi Colour Filaments
PLA is a renewable bio-plastic made from corn starch. Affordable, rigid and fast to produce. It is the perfect material for large scale printing, design verification and quick prototypes
TPU is a flexible material ideal for prototyping soft rubber-like parts. With good elasticity compression, it can withstand repeated movement and impact without wear or cracking.
The carbon fiber reinforcement provides significantly improved stiffness, strength and heat resistance with outstanding layer adhesion.
PA (Nylon) is an incredibly strong, durable, and versatile 3D printing material. Flexible when thin, but with very high inter-layer adhesion, nylon lends itself well to things like living hinges and other functional parts.
PETG is an increasingly popular 3D printing filament, offering ease of printing akin to PLA, and strength comparable to ABS, without the downsides.
Polycarbonate is known for its strength and durability. It has very high heat and impact resistance making it an ideal choice for tough environments
Nylon Carbon Fiber is the perfect combination of toughness and ease. It features high heat deflection temperatures (HDT) and reliable third-party testing to ensure its reliability. No other carbon fiber reinforced nylon filament produces the consistent quality you need. We recommend this choice for any maker looking to take their 3D-printed parts or products to the next level.
Polypropylene is great for high-cycle, low strength applications due to its fatigue resistance, semi-flexible, and lightweight characteristics.
SLS 3D Printing:
SLA 3D Printing:
Colour Jet 3D Printing:
Full-Color Concept Models With Quick Production Times
Whether printed with color or in standard white, VisiJet PXL parts can be additionally clear coated to add a hard, smooth coating or wax coated to smooth out the surface finish.
MJF 3D Prining
PA 12, Nylon Grey- Black is a high tensile strength nylon. Final parts are dyed black, and they exhibit quality surface finishes and slightly more isotropic mechanical properties when compared to SLS. When more detail is required, PA 12 can achieve smaller minimum feature resolution (0.02 in). PA 12 Black is the best material option for designs that incorporate living hinges.
Advantages:
- Near isotropic mechanical properties
- Industrial Strength and Elongation
SLM – Metal 3D Printing
DLP: Digital Light Processing
Premium photopolymers for LCD and DLP technologies. Our high-end polymers are suitable for a wide range of industries including the prototyping, industrial, entertainment, consumer goods, healthcare and automotive.
GRP Resins
Fiber-reinforced plastics are a composite material consisting of a matrix, usually a thermoset resin, and a reinforcement of fibers. Thermoset polymers used as resins in the manufacture of FRP include polyurethane, polyester, vinyl ester, epoxy, and occasionally phenol-formaldehyde. Fibers chosen to serve as reinforcement are typically glass.
Thermo Plastics for Injection Molding
Production-grade thermoplastic polymers suitable for Medical equipments, consumer packaging, Industrial components and range of applications with suited material varieties to match high-performance. A number of colorant options are also available.
ABS – Acrylonitrile Butadiene Styrene
HDPE – High-density polyethylene
HIPS – High Impact Polystyrene
LDPE – Low-density polyethylene
PA6 – Polyamide 6 (Nylon 6)
PC – Polycarbonate
PC/ABS – Polycarbonate/ABS blend
PE – Polyethylene
PMMA – Acrylic
POM – Acetal/Delrin
PP – Polypropylene
PS – Polystyrene
PU- Polyurethane
PVC – Polyvinyl Chloride
Metals for Sheet Metal fabrication
From enclosures and brackets to frames and chassis, we fabricate parts for any and every industry.
- Aluminium
- Stainless Steel
- Carbon Steels
These are the main metals apart from copper and other alloys.
Metal and alloys for CNC.
We use CNC machining for prototyping, Making Small quantities of components to batch production of the same, jigs and fixtures, form and fit testing, and manufacture functional parts for end-use applications.
Materials:
- Aluminium
- Stainless steel
- Copper
- Brass
- Steel alloys
Vacuum Casting
Strength, durability and Aesthetics together
Vacuum casting is a polymer casting process that uses silicone molds to create highly accurate polyurethane parts. This production technique offers a wide range of finishing choices, which are highly detailed. Vacuum casting is a great option for low volume production or it can give you a great idea of what the finished product will look like.
Applications and Uses
- Straight to end product
- Minimal viable product for testing
- Functional and visual prototypes for pre-launch testing
- Concept and visual models for marketing trade shows and visual merchandising
- Suitable for housings, covers, automotive panels and electrical enclosures
- Ideal for color matches and transparent elements
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Investment Metal Casting
3D Printed investment casting. How we can make metal parts using Metal Casing?
3D printing the patterns in high detail and traditional casting to manufacture complex metal parts of any size cost effectively even on short run production for low volumes.
We use industrial 3D printing to produce molds and patterns from which we can cast metal parts using nearly any metal. This approach eliminates the need for tooling allowing for more complex parts to be manufactured from your first prototype to your large annual production volume. Under cuts, Draft angles, Support removal all issues are sorted using this method.Metal Trophies, Sculptures, interior designs and other art items are good application of these.
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Sheet Metal fabrication
Cut, Fold and Finish .. Precise Sheet metal parts
Laser Cutting, Hydraulic bending and Fabricated parts of the highest quality – delivered from us to you. Whether you need a one-off prototype or 5000 units (or even more) at competitive prices, Sheet Metal Fabrication is a fantastic and cost-effective method of production.
We offer high-quality fabrication for most metal gauges, Steel, Aluminum, GI and also, finishing processes for most Sheet Metal parts; Polishing, Metal plating, powder coating and more.
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CNC machining
Batch Manufacturing at its Best!
Our industry certified partners operate virtually every kind of CNC machine, including Milling, turning, Drilling and Multi Axis Stations. Now, we can select correct process and tool for the job to meet high end finishing (anodizing, coating or plating), material properties (strength and corrosion) and tolerance requirements for high accuracy at a competitive price for precision parts.
Our Engineers are experienced in single cavity, multi-cavity moulds or overmoulding, we will ensure the cost-effective way to make a perfect plastic parts as per your requirements.
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Injection Molding
High Volume Production of Polymer parts
From Consumer Products to heavy duty Plastic component for other industries, including Food and Medical grade materials,
we can make the tooling (rapid Tooling) using additive manufacturing (3D Prining) and produce durable components and parts with highly scalable volume needs.
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LARGE SCALE 3D PRINTING
Using a large scale FDM 3D printer, we can provide single components up to 2mts in size. This process is suitable for a range of applications such as sculptures, models, figurines, busts & Statutes, prototyping and jigs.
There is a range of materials available for this process, however the most common are PLA and ePLA and PETG. IMAGE: to be chosen